Metal Mesh

Manufacturing Process of Metal Mesh

Steel is created from iron and has distinct and desired qualities. Particularly, stainless steel is completely rust-resistant and incredibly robust, making it the perfect option for many economic applications. In addition, due to their superior ductile quality—the capacity to be shaped into wires—and their tensile strength and flexibility, steel wires are more advantageous for producing wire mesh and other products.

Wire mesh is one of the earliest and most basic items manufactured from steel. Steel wire mesh has been used for thousands of years in various forms. However, the ever-growing social economies of the world have found new uses for objects like fencing and barricades, safety covers for working machinery, cages, grills, sifters, and shelves. Concrete reinforcement made of iron welded wire mesh fulfils another important function. Businesses that produce steel wire serve secondary-level ancillaries that use these wires to weld or weave mesh.

Types of Metal Mesh

Woven Wire Mesh

In woven wire mesh, the arrangement of intersecting wires resembles the weave of a fabric. The wires are typically woven over and beneath the parallel wires to form a strong sheet. “Plain Weave Mesh” is another name for woven wire mesh. A "Twill Weave" might be used when a more flexible sheet is required. This entails weaving wire below the first pair of parallel wires, over the second pair, and so on.

They are instead fed into a contraption that resembles a loom, weaving a straight wire over the design of the user's choice. After the wires have been bent oppositely, the following straight wire is passed through the pattern. The machine repeats this process until the correct dimensions are obtained, at which point the completed wire mesh sheet is cut to the requisite size.

Welded Wire Mesh

Using accurate, semi-automatic welding equipment, steel welded wire mesh is produced. This machine features a chamber that can give welds at expected intersections, which in the case of a mesh, are the locations where steel wires aligned horizontally and vertically cross.

After feeding one parallel alignment of stainless steel welding wire into the machine, another parallel alignment of wires perpendicular to the first is fed in. The machine then joins the two wires' 90-degree intersection by welding.

Wire Mesh Welding Machine

To construct the weld, heat is generated by electrical resistance. Following the completion of the welding, another length of the parallel wires is put into the device to carry out additional welding. Once the specified length of welded mesh has been formed, and the mesh has been cut to the necessary dimensions, the procedure is terminated.

In order to mechanically position the wires, they are fed from spools levelled crosswise, with cut wires placed out evenly. During mesh welding, the wires are perpendicular and at right angles to one another. The programmed welding procedure starts once the wires are in place and create a consistent weld at each cross-section.

The last processes involve rolling the welded wire mesh up like in wire weaving or cutting it into the right-sized sheets that may be stacked in rows to make wire mesh panels. Only larger wires that can endure the welding process can create a welded mesh, which is heavier, more robust, and stronger than woven wire mesh.

Vinyl Wire Mesh

Applying a vinyl coating to welded or woven wire mesh creates a strong barrier for very flexible wire mesh. Vinyl-coated wire mesh is stable over a broad temperature range and resistant to impacts, scratches, and abrasions. Due to the vinyl covering that makes the wire mesh appear composed of plastic, wire mesh is sometimes referred to as a plastic mesh. Wire mesh that has been vinyl-coated is strong, durable, immune to rust and corrosion, and has a nice appearance. The wire is also shielded from harmful elements like water.

Galvanized Wire Mesh

The raw or carbon steel wire used to make galvanized wire mesh is coated with zinc during the galvanizing process. The zinc layer is a barrier to keep the wire mesh from corroding and rusting. Galvanized wire mesh can be made using either galvanized wire or plain steel wire woven, welded, and then galvanized. Galvanizing the metal after it’s been produced increases its quality, but it is more expensive than the other two methods.

Window guards, infill panels, greenhouse fencing, agricultural and gardening fencing, building and construction fencing, and security fencing are all excellent uses for galvanized wire mesh. Due to its affordability, it is one of the most popular types of wire mesh.

Choosing the Right Metal Mesh Supplier

To ensure you have the most beneficial outcome when purchasing metal mesh from a metal mesh supplier, it is important to compare several companies using our directory of metal mesh suppliers. Each metal mesh supplier has a business profile page highlighting their areas of experience and capabilities, along with a contact form to directly communicate with the supplier for more information or request a quote. Review each metal mesh business using our patented website previewer to quickly learn what each company specializes in. Then, use our simple RFQ form to contact multiple metal mesh companies with the same form.